Premium Air Covered Yarn for high-end apparel brands
Superior performance · Optimized cost · Reliable delivery. Engineered for sportswear, premium fashion and intimate apparel manufacturers who refuse to compromise.
ISO 9001: 2015
OEKO-TEX STANDARD 100
GLOBAL RECYCLED STANDARD
SGS CERTIFIELD LABORATORY
Why Choose Our Air Covered Yarn？
Economic Impact
Reduce Production Costs
- 20-40% cheaper than tranditional core-spun yarn
- Significantly reduce fabric waste during high-speed knitting
- Flexible order quantities to optimize inventory management
Metric Analysis
Performance Benefits
- Str: 3.5 CN Breaking Strength
- Elas: 95% Recovery Rate
- Pil: Grade 4+ Resistance
- Wik: Excellent Moisture MGMT
Trusted by Leading Brands
Real outcomes from manufacturers who switched to our Air Covered Yarn.
Specifications & Technical Details
Our Air Covered Yarn vs. industry standards and competitors.
Technical Specification | Our Product | Industry Standard | Competitor A | Competitor B |
Linear Density (Denier) | 20D – 200D | — | 20D – 180D | 20D – 180D |
Breaking Strength | 3.5 CN | 2.5 CN | 3.2 CN | 3.0 CN |
Elongation at Break | 15 – 20% | 10 – 15% | 14 – 18% | 12 – 17% |
Elasticity Recovery Rate | 95% | 85% | 92% | 88% |
Moisture Wicking | Excellent | — | Good | Fair |
Lead Time | 7 days | — | 14 days | 100 kg |
Price Index | Baseline | — | +12% | +8% |
How Air Covered Yarn Technology Works
Our patented air-covering technology uniformly wraps fine-denier fibers — typically elastane or high-count yarn — around a core yarn using high-speed air jets, creating a complete, uniform fiber network structure.
Superior Uniformity
Air-covered construction delivers more uniform coverage with significantly fewer surface fibers than traditional core-spun yarn.
Enhanced Elasticity
Wrapping fibers transmit elastic recovery effectively — increasing comfort by 30% and extending product lifespan.
Increased Strength
Tightly bonded fiber structure provides 40% higher breaking strength while maintaining elasticity.
Better Durability
Superior pilling resistance, abrasion resistance and color fastness — extending garment life by 35%.
Cost Efficiency
Optimized fiber construction reduces material costs by 25% versus traditional core-spun, with superior performance.
International Certifications · Quality Guaranteed
ISO 9001: 2015
Certified Quality Management Systems ensuring consistent product quality and regulatory excellence across all fiber extrusion lines.
OEKO-TEX® Standard 100
Independent testing for harmful substances, certifying our fibers as safe for human-ecological use in direct skin contact applications.
Global Recycled Standard
Verification of recycled content, social and environmental practices, and chemical restrictions for sustainable textile production.
Rigorous QC System
99.5% fulfillment rate across all technical specifications, verified by automated optical inspection.
· Tensile strength automated logging
· UV-stability spectrophotometry
· Elongation tolerance mapping
Environmental Compliance
Zero-waste water filtration systems and carbon emission tracking integrated into every production phase.
· ZDHC compliant chemicals
· Energy recovery spindle tech
· Biodegradable packing protocols
Reliable Supply Commitments
Guaranteed supply chain continuity with strategic raw material reserves and logistics redundancy.
· 48-Hour prototype response
· Real time order tracking
· Multi-origin raw fiber sourcing
Frequently Asked Questions
How much more expensive is Air Covered Yarn compared to standard yarn?
Air Covered Yarn typically costs 20–40% more than standard yarn. The value justification is clear: product quality improvement (~30%), production efficiency gains, higher retail price points, and improved customer satisfaction. We provide a detailed cost-benefit analysis tailored to your application.
What is your minimum order quantity (MOQ)?
Standard MOQ is 50 kg. For initial sampling and trials we offer a reduced 25 kg minimum to lower your risk.
How long for samples to arrive?
Domestic (China) shipments: 3–5 business days. International shipments: 7–10 business days. Expedited orders can be arranged on request.
Can you customize specifications?
Yes — full customization including linear density (20D–300D), fiber blends (cotton/polyester, polyamide, elastane), full color dyeing, and small-batch customization from 100 kg.
What happen if we don't satisfy this product?
We stand behind our products with a 30-day unconditional return policy, full reimbursement for quality issues, dedicated technical support, and 7-day issue resolution.
Will your yarn work with our existing equipment?
Domestic (China) shipments: 3–5 business days. International shipments: 7–10 business days. Expedited orders can be arranged on request.
What's the leading time?
In-stock orders: 7 days. Custom production: 15–20 days. Rush orders are available with a premium fee.
What's the payment term?
T/T (30% deposit, 70% before shipment), L/C, Alipay & WeChat Pay for smaller orders, and trade credit for established partners. Payment terms are negotiable based on order volume.
Why 1,000 Companies Choose Us
Our patented air-covering technology uniformly wraps fine-denier fibers — typically elastane or high-count yarn — around a core yarn using high-speed air jets, creating a complete, uniform fiber network structure.
Start your partnership today
Tell us about your project and we’ll come back with samples, pricing or a tailored technical recommendation.
- 24-hour response guarantee
- Free technical consultation
- Privacy & confidentiality protected